feat(qwen38): size the protected bf16 expert plane by byte bill, not by ratio

The swift15 rule (top 7% by imatrix energy, bar-only) left the plane size to the
distribution. The w5nl64 arm trades a *pinned host pool* against KL, so the
operator needs to say how many GiB of bf16 experts the pool can afford and have
the set land there: --target-count walks the ranked candidates until the byte
bill matches, keeps the bar-only pass for experts that are disproportionate for
their size, and reports the pool's ceiling instead of padding when the count
cannot be reached.

TP=2 cuts the expert plane into two 256-expert rank halves, and an odd count in
either half unbalances the placement, so the parity audit is a refusal (exit 2,
'PARITY LAW BROKEN'), not a silent fix-up: the driver stops rather than
converting a payload whose expert placement no one priced.

scripts/apply-protected-cast.sh

@@ -1,27 +1,45 @@
 #!/usr/bin/env bash
-# apply-protected-cast.sh — RUNS ON DANKSERVER. Rewrite the recipe's
-# PROTECTED-BEGIN/END section from Swift's OWN calibration grams: run
+# apply-protected-cast.sh — RUNS ON DANKSERVER. Rewrite a recipe's
+# PROTECTED-BEGIN/END section from the campaign's OWN calibration grams: run
 # derive-protected-experts.py over the calib dir, splice its cast lines into
 # the marked section of the recipe in place, keep the pre-edit recipe in the
-# campaign trash. Refuses to run twice (marker text says derived).
+# campaign trash. Refuses to run twice (marker text says derived), and refuses
+# when a requested target count was not reached. Run it on a COPY of the
+# template so the committed recipe stays the clean, reviewable baseline.
 set -euo pipefail
-CALIB=${1:-/home/dank/corpora/calib}
-RECIPE=${2:-/home/dank/serverAppConfigs-swift15/scripts/recipes/qwen4exp-swift15-w4dn8-i8-hc8m.recipe}
-PY=/home/dank/venvs/radcorpus/bin/python
-DERIVE=/home/dank/serverAppConfigs-swift15/scripts/derive-protected-experts.py
+SELF_DIR="$(cd "$(dirname "${BASH_SOURCE[0]}")" && pwd)"
+CALIB=${1:-/home/dank/campaign/qwen38-w5nl64/calib}
+RECIPE=${2:-$SELF_DIR/recipes/qwen4exp-qwen38-w5nl64-bf16trunk.recipe}
+TARGET_COUNT=${3:-0}
+PY=${PY:-/home/dank/venvs/radcorpus/bin/python}
+DERIVE=${DERIVE:-$SELF_DIR/derive-protected-experts.py}
 TS=$(date +%Y%m%d-%H%M%S)
+# OUT and TRASH_DIR are overridable so the seam can drive the whole script in a
+# scratch directory; on the box they are the campaign's usual places.
+OUT=${OUT:-/tmp/protected-cast-$TS.txt}
+TRASH_DIR=${TRASH_DIR:-/home/dank/.AGENTTRASH}
 
 grep -q "derive-protected-experts.py rewrote" "$RECIPE" && {
     echo "recipe already carries derived cast lines; refusing to re-derive" >&2; exit 1; }
 grep -q "PROTECTED-BEGIN" "$RECIPE" || { echo "no PROTECTED markers in $RECIPE" >&2; exit 1; }
 
-"$PY" "$DERIVE" "$CALIB" > "/tmp/protected-cast-$TS.txt"
-N=$(grep -c 'cast dtype=bf16' "/tmp/protected-cast-$TS.txt")
-[ "$N" -ge 2 ] || { echo "derive produced $N cast lines; refusing" >&2; exit 1; }
-echo "derived $N protected experts -> /tmp/protected-cast-$TS.txt"
+ARGS=("$DERIVE" "$CALIB")
+if [ "$TARGET_COUNT" -gt 0 ]; then
+    ARGS+=(--target-count "$TARGET_COUNT")
+fi
+"$PY" "${ARGS[@]}" > "$OUT"
+N=$(grep -c 'cast dtype=bf16' "$OUT")
+[ "$N" -ge 2 ] || { echo "derive produced $N cast lines; refusing (see $OUT)" >&2; exit 1; }
+if [ "$TARGET_COUNT" -gt 0 ] && [ "$N" -lt "$TARGET_COUNT" ]; then
+    echo "derive reached $N protected experts, target was $TARGET_COUNT; refusing to convert" >&2
+    echo "       (the bar sweep bottomed out: the recording is too thin or the target too high)" >&2
+    exit 1
+fi
+echo "derived $N protected experts -> $OUT"
 
-cp -f "$RECIPE" "/home/dank/.AGENTTRASH/$TS-qwen4exp-swift15-w4dn8-i8-hc8m.recipe"
-"$PY" - "$RECIPE" "/tmp/protected-cast-$TS.txt" <<'PYEOF'
+mkdir -p "$TRASH_DIR"
+cp -f "$RECIPE" "$TRASH_DIR/$TS-$(basename "$RECIPE")"
+"$PY" - "$RECIPE" "$OUT" <<'PYEOF'
 import sys
 recipe, castfile = sys.argv[1], sys.argv[2]
 lines = open(recipe).read().splitlines()
@@ -35,7 +53,7 @@ for l in lines:
     elif 'PROTECTED-END' in l:
         insec = False
         out.append(l)
-        out.append('# (derive-protected-experts.py rewrote this section from Swift\'s own grams)')
+        out.append('# (derive-protected-experts.py rewrote this section from the campaign grams)')
     elif not insec:
         out.append(l)
 open(recipe, 'w').write('\n'.join(out) + '\n')

scripts/derive-protected-experts.py

@@ -20,9 +20,16 @@ of the Gram is its down-input energy. Rank halves: 0-255, 256-511
 Output: the cast-rule lines (recipe format) on stdout, a report on stderr.
 
 Usage: derive-protected-experts.py <calib dir> [--min-share 0.03]
-       [--min-route-mult 3.0]
+       [--min-route-mult 3.0] [--target-count 0]
+       --target-count N fills the byte bill: the bars pick the base set exactly as
+       the bar-only pass does, then the energy ranking admits experts one at a time
+       (each with its parity partner) until the count lands. The energy bar NEVER
+       relaxes, so asking for 48 bf16 experts never quietly buys 80; the ratio bar
+       walks down only when the ranking cannot produce that many candidates.
+       0 takes the bars as given.
 """
 import argparse
+import collections
 import glob
 import os
 import re
@@ -32,6 +39,7 @@ import sys
 import numpy as np
 
 NAME_RE = re.compile(r"^gram\.r(\d)\.blk\.(\d+)\.ffn_down_exps\.(\d+)\.bin$")
+CAST_RE = re.compile(r"^blk\.(\d+)\.ffn_\*_exps\.(\d+)\.weight")
 
 
 def read_gram(path):
@@ -49,27 +57,8 @@ def read_gram(path):
     return k, rank, int(rows), tr
 
 
-def main():
-    ap = argparse.ArgumentParser()
-    ap.add_argument("calib_dir")
-    ap.add_argument("--min-share", type=float, default=0.03)
-    ap.add_argument("--min-route-mult", type=float, default=3.0)
-    a = ap.parse_args()
-
-    # layer -> global expert -> (rank, rows, energy)
-    data = {}
-    for path in sorted(glob.glob(os.path.join(
-            a.calib_dir, "gram.r*.ffn_down_exps.*.bin"))):
-        m = NAME_RE.match(os.path.basename(path))
-        if not m:
-            continue
-        rank, layer, expert = int(m.group(1)), int(m.group(2)), int(m.group(3))
-        k, _, rows, tr = read_gram(path)
-        data.setdefault(layer, {})[expert] = (rank, rows, tr)
-
-    if not data:
-        raise SystemExit("no per-expert down grams found")
-
+def select(data, min_share, min_route_mult):
+    """(cast lines, report lines, count) for one pair of bars."""
     lines, report = [], []
     total = 0
     for layer in sorted(data):
@@ -83,7 +72,7 @@ def main():
         for e, (rank, rows, tr) in experts.items():
             es, rs = tr / tot_e, rows / max(tot_r, 1)
             rec = (e, rank, es, rs)
-            if es >= a.min_share and es >= a.min_route_mult * rs:
+            if es >= min_share and es >= min_route_mult * rs:
                 qual.append(rec)
             elif es > 0:
                 pool.append(rec)
@@ -107,10 +96,148 @@ def main():
                           f"energy {es*100:5.2f}%, routing {rs*100:5.3f}%, "
                           f"ratio {es/max(rs,1e-12):6.1f}")
         total += len(chosen)
+    return lines, report, total
+
+
+def parity_repair(chosen, by_half, report, only=None):
+    """Add the next-best candidate to every half — or to `only` — holding an odd count.
+
+    The four-bit GEMM takes each half's remainder as two equal tables, so an odd count
+    of bf16 experts on a half is not a style problem: the two tables would not match.
+    `by_half` is energy-descending, so the first unchosen candidate is the next most
+    energetic, which is the expert worth keeping. Returns how many were added.
+    """
+    added = 0
+    for key in ([only] if only is not None else sorted(by_half)):
+        layer, half = key
+        n = sum(1 for (l, x) in chosen if l == layer and x // 256 == half)
+        if n % 2 == 0:
+            continue
+        for e, es, rs in by_half.get(key, []):
+            if (layer, e) not in chosen:
+                chosen[(layer, e)] = (es, rs)
+                added += 1
+                report.append(f"blk.{layer}: half {half} odd -> added e{e} "
+                              f"(energy {es*100:.2f}%)")
+                break
+        else:
+            report.append(f"blk.{layer}: half {half} holds {n} and no candidate is "
+                          f"left to make it even")
+    return added
+
+
+def select_to_count(data, min_share, min_route_mult, target):
+    """(lines, report, total, cutoff) for the set that LANDS the count.
+
+    The bars decide the base set; the count is then filled from the energy ranking,
+    one expert at a time, each addition taking its half's next-best candidate with it
+    so every rank's half stays even. Only the RATIO bar walks down to find candidates
+    — it is the law that says an expert is disproportionate and not merely busy, and
+    the caller's byte bill has to be filled — while the ENERGY bar holds, because that
+    bar is what the extra GiB of bf16 is supposed to buy. `cutoff` is the energy share
+    the set bottoms out at: the bar this campaign actually converted with.
+    """
+    report = []
+    shares, ranked = {}, []
+    for layer in sorted(data):
+        experts = data[layer]
+        tot_e = sum(v[2] for v in experts.values())
+        tot_r = sum(v[1] for v in experts.values())
+        if tot_e <= 0 or tot_r <= 0:
+            report.append(f"blk.{layer}: empty recording, skipped")
+            continue
+        for e, (_rank, rows, tr) in experts.items():
+            es, rs = tr / tot_e, rows / max(tot_r, 1)
+            if es <= 0:
+                continue
+            shares[(layer, e)] = (es, rs)
+            ranked.append((es, layer, e, rs))
+    ranked.sort(key=lambda r: (-r[0], r[1], r[2]))
+    by_half = {}
+    for es, layer, e, rs in ranked:
+        by_half.setdefault((layer, e // 256), []).append((e, es, rs))
+
+    chosen = {k: v for k, v in shares.items()
+              if v[0] >= min_share and v[0] >= min_route_mult * v[1]}
+    total = len(chosen)
+    total += parity_repair(chosen, by_half, report)
+
+    mult = min_route_mult
+    while True:
+        pool = [(es, l, e, rs) for es, l, e, rs in ranked
+                if es >= mult * rs and (l, e) not in chosen]
+        if len(pool) + total >= target or mult <= 0.0:
+            break
+        mult -= 0.5
+        report.append(f"ratio bar {mult + 0.5:g} leaves {len(pool)} fill candidates "
+                      f"for {target - total} slots; relaxing toward 0")
+    for es, layer, e, rs in pool:
+        if total >= target:
+            break
+        if (layer, e) in chosen:
+            continue
+        chosen[(layer, e)] = (es, rs)
+        total += 1
+        report.append(f"blk.{layer}: count fill -> added e{e} (energy {es*100:.2f}%)")
+        total += parity_repair(chosen, by_half, report, only=(layer, e // 256))
+    lines, cutoff = [], None
+    for (layer, e) in sorted(chosen):
+        es, rs = chosen[(layer, e)]
+        cutoff = es if cutoff is None else min(cutoff, es)
+        lines.append(f"blk.{layer}.ffn_*_exps.{e}.weight         cast dtype=bf16")
+    return lines, report, total, cutoff
+
+
+def main():
+    ap = argparse.ArgumentParser()
+    ap.add_argument("calib_dir")
+    ap.add_argument("--min-share", type=float, default=0.03)
+    ap.add_argument("--min-route-mult", type=float, default=3.0)
+    ap.add_argument("--target-count", type=int, default=0)
+    a = ap.parse_args()
+
+    # layer -> global expert -> (rank, rows, energy)
+    data = {}
+    for path in sorted(glob.glob(os.path.join(
+            a.calib_dir, "gram.r*.ffn_down_exps.*.bin"))):
+        m = NAME_RE.match(os.path.basename(path))
+        if not m:
+            continue
+        rank, layer, expert = int(m.group(1)), int(m.group(2)), int(m.group(3))
+        k, _, rows, tr = read_gram(path)
+        data.setdefault(layer, {})[expert] = (rank, rows, tr)
+
+    if not data:
+        raise SystemExit("no per-expert down grams found")
+
+    if a.target_count > 0:
+        lines, report, total, cutoff = select_to_count(
+            data, a.min_share, a.min_route_mult, a.target_count)
+        bar = f"energy cutoff {cutoff:.3g}" if cutoff is not None else "no candidates"
+    else:
+        lines, report, total = select(data, a.min_share, a.min_route_mult)
+        bar = f"min-share {a.min_share:.3g}"
+
+    # The emitted lines ARE the contract with the four-bit GEMM: every rank's half of
+    # every layer must hold an even number of bf16 experts. Judged on the output and
+    # not on the internal sets, so a slip in either pass is caught here rather than at
+    # engine load time.
+    halves = collections.Counter()
+    for rule in lines:
+        m = CAST_RE.match(rule)
+        if m:
+            halves[(int(m.group(1)), int(m.group(2)) // 256)] += 1
+    odd = {key: n for key, n in halves.items() if n % 2}
+    if odd:
+        print("PARITY LAW BROKEN: " + ", ".join(
+            f"blk.{lay} half {half} holds {n} protected experts"
+            for (lay, half), n in sorted(odd.items())), file=sys.stderr)
+        raise SystemExit(2)
 
     print("\n".join(lines))
     print("\n".join(report), file=sys.stderr)
-    print(f"total protected: {total}", file=sys.stderr)
+    print(f"total protected: {total} (target {a.target_count or 'none'}, {bar}, "
+          f"min-route-mult {a.min_route_mult:g})", file=sys.stderr)
 
 
 if __name__ == "__main__":